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Insulating Glass production line

Insulating Glass production line

The so-called insulating glass processing machine refers to the mechanical machine used to process and make insulating glass, mainly including cleaning machine, laminating machine and gluing machine.
 Insulating Glass production line (1)
Edit main categories
1. Glass hot press
2. Glass washing dryer
3. Full automatic vertical insulating glass production line 4. Two component gluing machine
5. Butyl rubber coating machine
6. Glass edging machine
7. Automatic rotary gluing table
8. Molecular sieve filling machine
9. Aluminum bar bending machine
10. Aluminum bar conveyor
11. Argon inflator
12. Processing machine

Configuration scheme editing broadcast

Configuration Scheme 1
1 Glass washing dryer
2 Glass hot press
3 Butyl rubber coating machine (horizontal)
 Insulating Glass production line (2)
explain
1. Annual single shift output 20000-30000 square meters
2. The workshop is about 500 square meters
3. Installed capacity: 30Kw/380v
4. Air flow pressure: 7kg, air displacement: 0.4 m3/min
5. Operators; About 7 people.

Configuration scheme 2
1 Fully automatic vertical production line
2 Butyl rubber coating machine (horizontal)
3 Glass edging machine

explain
1. Annual output per shift: 40000 – 50000 square meters
2. The workshop is about 500 square meters
3. Installed capacity: 23Kw/380v
4. Air flow pressure: 7kg, air displacement: 0.4 m3/min
5. Operators; About 8 people.

 Insulating Glass production line (3)
Configuration scheme 3
1 groove aluminum insulating glass automatic flat pressing production line
2 Butyl rubber coating machine (horizontal)
3 Two component gluing machine
4 Automatic rotary adhesive coating table
5 Glass edging machine

explain
1. Annual single shift output of 60,000 to 80,000 square meters
2. The workshop is about 600 square meters
3. Installed capacity: 33Kw/380v
4. Air flow pressure: 7kg, air displacement: 0.6m3/min
5. Operators; About 12 people.

Install, debug, edit and broadcast
(1) The site conditions shall be 380V AC power supply, industrial water source and drainage ditch. Most of the insulating glass machine and door and window machine are 380V, mainly to maintain the stability of the machine. Clean water source and smooth drainage are the guarantee for good operation of the washing machine.
(2) Properly place the rack in the feeding section, the rack in the cleaning section, the rack in the drying section, the rack in the discharging section, the control cabinet and the ventilator box. If they are not placed in order, the work efficiency will be reduced and the product quality will not pass the standard.
(3) Adjust the support to adjust the levelness of the whole machine, with a tolerance of 1.5MM and a longitudinal tolerance of 3MM (only the feeding section is allowed to be higher than the discharging section).
(4) After the longitudinal levelness of the whole machine meets the requirements, connect and fasten the four sections of the frame (the frame is equipped with connecting bolt pairs).
(5) Apply glass glue to the gaps between the rack in the feeding section and the rack in the cleaning section, and between the rack in the cleaning section and the rack in the drying section to prevent two water leaks.
(6) Connect all transmission systems according to relevant standards.
(7) Clean the water tank before filling it with water.
 Insulating Glass production line (4)
(8) After installation and adjustment, the test run shall be conducted according to the operation sequence specified in this manual.
(9) Do not place the smallest glass sheet parallel to the transfer roller when cleaning.

1、 Product introduction:
This series of automatic float production line adopts automatic control system and computer aided design system. It is composed of automatic feeding machine, preforming device (including pressing plate) and cutting machine; It has the characteristics of large output, high efficiency and continuous operation, and is applicable to the production process of various specifications of flat glass and laminated glass. This series of products are mainly used in automobile manufacturers, furniture manufacturing and construction industries to meet the needs of various high-end doors and windows.

1. Structure composition: mainly composed of main electric unit, transmission part and mechanical control cabinet.

2. Features and uses;
(1) Small size, light weight, flexible and convenient operation, simple and fast maintenance and other advantages;
(2) Fully automatic control operation mode without manual intervention;
(3) Imported PLC program controller is adopted;
(4) The touch screen or computer display interface can be configured according to the user’s needs for remote programming and debugging;

2、 Working principle:
When the materials enter the upper mold, the upper and lower molds are closed and fastened on one plate by the action of the hydraulic cylinder. At the same time, the raw materials in the lower mold are squeezed into the upper mold to form the middle vacuum zone, thus completing the production process of the entire product.


Post time: Jan-04-2023